Cork Ornament - Horse
These hand crafted horse ornaments are made from recycled wine bottle corks. Check out that little cowboy hat! They ornaments perfect for the holidays or any time! Hang them on the tree, in the car, stand them on the mantle, or give them as a gift. Each ornament comes with a hanging string as shown.
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Cork Ornament - Dog
These hand crafted dog figurinea can be used for display or as an ornament. They are made from recycled wine bottle corks. They are perfect for the holidays or any time! Hang them on the tree, stand them on the mantle, or give them as a gift. Each figurine comes with a hanging string as shown.
Cork Ornament - Reindeer
These nifty hand crafted reindeer ornaments are made from recycled wine bottle corks. They are perfect for the holidays or any time! Hang them on the tree, stand them on the mantle, or give them as a gift. Each ornament comes with a hanging string as shown.
Order now for a great holiday or anytime gift!
Check out our Etsy Store for ordering or email us direct.
Order now for a great holiday or anytime gift!
Check out our Etsy Store for ordering or email us direct.
Wood Finishes
We take great pride in our products and the finishes we use to preserve many of them are the best of the best.
We work with a "Green" company in Vermont called Sutherland Welles Ltd. We use their interior and exterior polymerized tung oils. Each of the products that we use their products get 2 coats of sealer made from the diluted tung oil, and at least 2 coats of the tung oil full strength. While the product we use may cost more than the products found in the "big box" stores, we feel that our wood products deserve the application from the superior product found from this company.
Our products that get this application include the:
In recent years, those who appreciate the warm richness of beautiful wood have begun to realize what the ancient Chinese knew; turned into a finishing product, Tung Oil is the finest natural wood finish in existence and has yet to be duplicated synthetically!
Sutherland Welles Ltd. ® Pure Polymerized Tung Oil is the perfect choice when creating the finest hand-rubbed finish. Our unique process of polymerization involves “cooking” raw tung oil, a non-edible vegetable oil, to its “maximum thermal threshold”. This sophisticated polymerization process develops both the ultimate hand-rubbed sheen and the curing capabilities of a quality finish without adding varnishes or urethanes.
www.sutherlandwelles.com
We work with a "Green" company in Vermont called Sutherland Welles Ltd. We use their interior and exterior polymerized tung oils. Each of the products that we use their products get 2 coats of sealer made from the diluted tung oil, and at least 2 coats of the tung oil full strength. While the product we use may cost more than the products found in the "big box" stores, we feel that our wood products deserve the application from the superior product found from this company.
Our products that get this application include the:
- Wine Barrel Coolers
- Stave Candle Holders
- Stave Platters
- Stave Wine Butlers
- Barrel Head Lazy Susans
- End tables
- Bar Stools
- Hanging Sconces
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A Polymerized Tung Oil finish is hard yet flexible, waterproof and impervious to alcohol and many food acids. Polymerized Tung oil as a penetrating oil allows wood to continue its aging process and to develop its patina. The wood’s rich color and grain are enhanced by the natural ambering (coloring) of Polymerized Tung oil over time. Any sign of wear disappears when a thin “maintenance” coat of oil is rubbed in. The maintenance coats, rather than cause a build-up, actually improve the patina as they protect and preserve the wood. A floor, a piece of furniture, or any other wood object finished and maintained with Polymerized Tung Oil will never have to be stripped again. The finish will become more beautiful with time.
Sutherland Welles Ltd. ® Pure Polymerized Tung Oil is the perfect choice when creating the finest hand-rubbed finish. Our unique process of polymerization involves “cooking” raw tung oil, a non-edible vegetable oil, to its “maximum thermal threshold”. This sophisticated polymerization process develops both the ultimate hand-rubbed sheen and the curing capabilities of a quality finish without adding varnishes or urethanes.
www.sutherlandwelles.com
Oak Wine Barrel End Table with Shelf
Make a unique statement in your home with this Wine Barrel Arched End Table made entirely from reclaimed Virginia Oak wine barrels.
This great conversation piece features the natural crimson color of Virginia red wine that was stored inside the barrel. When the barrels are disassembled and dried, we sand the underside of the barrel head and the inside of the staves. We eliminate the roughness of the wood but not so much as to take away the rustic charm. The outside surface is also sanded to show off the natural oak grain.
The table can be used as an end table or bistro table. The two heights we offer are 25 inches and 34 inches. The top of the table is created from the barrel head which is approximately 20 to 24” as barrel heads vary. You can see the rich wine stained color on the inside of the thick arched legs and the cross brace created from the staves. A shelf is created below the top also made from the staves.
This great conversation piece features the natural crimson color of Virginia red wine that was stored inside the barrel. When the barrels are disassembled and dried, we sand the underside of the barrel head and the inside of the staves. We eliminate the roughness of the wood but not so much as to take away the rustic charm. The outside surface is also sanded to show off the natural oak grain.The table can be used as an end table or bistro table. The two heights we offer are 25 inches and 34 inches. The top of the table is created from the barrel head which is approximately 20 to 24” as barrel heads vary. You can see the rich wine stained color on the inside of the thick arched legs and the cross brace created from the staves. A shelf is created below the top also made from the staves.
Our end tables are sealed and finished with multiple coats of an Earth friendly hand rubbed tung oil from Vermont. This beautiful finish is designed for indoor use.
A chess / checker game board can be added to the table top. We make a different variations of this table, so be sure to check them out as well.
Recycled Wine Bottle Cork Trivet
Here we have a unique 8 ¼ x 8 ¼ oak framed trivet using recycled corks. A custom high quality Ravello travertine decorative tile in the center has a grape motif which accentuates the piece. The corks used are from Virginia wineries.
This trivet is a perfect accessory for any wine lover's kitchen or home. The wood frame has an interior polymerized tung oil added to protect and to bring out the natural look of the wood. Small protective feet on the bottom of the trivet protect your table or counter.
This trivet is a perfect accessory for any wine lover's kitchen or home. The wood frame has an interior polymerized tung oil added to protect and to bring out the natural look of the wood. Small protective feet on the bottom of the trivet protect your table or counter.
Due to the differences in types of corks and staining, your trivet may vary from the one pictured. We have a very limited number of these trivets due to the rarity of the tile.
Fredericksburg Craft Faire April 6 & 7th
This past weekend my wife Kristin and I attended the Fredericksburg Spring Arts & Craft. This event was the the 7th annual Spring event and is held indoors at the Fredericksburg Convention Center. Vendors display their handcrafted artwork, pottery, bath products, jewelry, woodwork, gourmet foods, and much more. Many are unique gifts, however we have noticed a fair amount of wholesale goods that are resold.
Our booth was a corner booth which we prefer as this allows us to display our products of two sides.
We have added a new product to our line, a hanging candle/flower sconce. Kristin has created a lattice wall which is where we hang the sconces.
Kristin also takes pride in her barrel stave candle holders. A seperate table in the booth is where she displays these.
Overall the show was very light on attendees. Both Saturday and Sunday were very nice outside which may have contributed to the light attendance.
My wife and I are always lookig for ways to update and make our booth better in order to display our products well. The lattice wall was a last minute addition prior to the show and is made from plastic lattice and pressure treateddecking boards cut down and slotted. The goal was to have 3 sections, however I couldn't complete the thrid section in time for the event. Today I finished the third section and stained all three with a red oak finish.
Now we can test out the new display at the next show.
Jeff
Our booth was a corner booth which we prefer as this allows us to display our products of two sides.We have added a new product to our line, a hanging candle/flower sconce. Kristin has created a lattice wall which is where we hang the sconces. Kristin also takes pride in her barrel stave candle holders. A seperate table in the booth is where she displays these.Overall the show was very light on attendees. Both Saturday and Sunday were very nice outside which may have contributed to the light attendance.
My wife and I are always lookig for ways to update and make our booth better in order to display our products well. The lattice wall was a last minute addition prior to the show and is made from plastic lattice and pressure treateddecking boards cut down and slotted. The goal was to have 3 sections, however I couldn't complete the thrid section in time for the event. Today I finished the third section and stained all three with a red oak finish.
Now we can test out the new display at the next show.
Jeff
Oak Wine Barrel End Table with Ring
Make a unique statement in your home with this Wine Barrel Arched End Table made entirely from reclaimed Virginia Oak wine barrels.
This great conversation piece features the natural crimson color of Virginia red wine that was stored inside the barrel. When the barrels are disassembled and dried, we sand the underside of the barrel head and the inside of the staves. We eliminate the roughness of the wood but not so much as to take away the rustic charm. The outside surface is also sanded to show off the natural oak grain.
The table can be used as an end table or bistro table. The two heights we offer are 25 inches and 34 inches. The top of the table is created from the barrel head which is approximately 20 to 24” as barrel heads vary. You can see the rich wine stained color on the inside of the thick arched legs and the cross brace created from the staves. The original metal hoop ring form the barrel serves as a sturdy reinforcement.
Our end tables are sealed and finished with multiple coats of an Earth friendly hand rubbed tung oil from Vermont. This beautiful finish is designed for indoor use.
A chess / checker game board can be added to the table top. We make a different variations of this table, so be sure to check them out as well.
This great conversation piece features the natural crimson color of Virginia red wine that was stored inside the barrel. When the barrels are disassembled and dried, we sand the underside of the barrel head and the inside of the staves. We eliminate the roughness of the wood but not so much as to take away the rustic charm. The outside surface is also sanded to show off the natural oak grain.
The table can be used as an end table or bistro table. The two heights we offer are 25 inches and 34 inches. The top of the table is created from the barrel head which is approximately 20 to 24” as barrel heads vary. You can see the rich wine stained color on the inside of the thick arched legs and the cross brace created from the staves. The original metal hoop ring form the barrel serves as a sturdy reinforcement.
Our end tables are sealed and finished with multiple coats of an Earth friendly hand rubbed tung oil from Vermont. This beautiful finish is designed for indoor use.
A chess / checker game board can be added to the table top. We make a different variations of this table, so be sure to check them out as well.
25 inch height option
34 inch height option
Wine Bottle Nightlight
The fun doesn’t stop once the bottle is empty!
Here we have a nightlight made from a wine bottle that will surely be a conversation piece! It's great for parties, decor, a nightlight, or just setting the mood.
These are real wine bottles that we have decorated, drilled a 1" hole in the back , placed in a grommet, and added colored lights.
The darker the room gets, the better the you'll love these!
It's the perfect gift for any wine lover.
Recycle. Think Green!
Order now for that springtime or anytime gift!
$22 plus shipping.
Rear of bottle showing hole and grommet
Here we have a nightlight made from a wine bottle that will surely be a conversation piece! It's great for parties, decor, a nightlight, or just setting the mood.
These are real wine bottles that we have decorated, drilled a 1" hole in the back , placed in a grommet, and added colored lights.
The darker the room gets, the better the you'll love these!
It's the perfect gift for any wine lover.
Recycle. Think Green!
Order now for that springtime or anytime gift!
$22 plus shipping.
Wine Barrel Stave Signs
Have some fun with our Wine Stave decorative signs! They are the perfect finishing touch to your home, bar, or wine cellar. Each Barrel Sign is handcrafted by Cork to Barrel from an upcycled Virginia wine barrel stave to create a distinct personal characteristic.
Each oak stave curves slightly away from the wall and retains the authentic markings from the barrel bands and wine.
An American or French oak wine barrel used for years making fine Virginia red wine is selected, disassembled and sanded. The sanding that is performed makes the piece workable but not so far as to remove all of the beautiful burgundy color from the red wine that was stored in the barrel. The stave is stained and hand painted. It does have a protective coat applied to help with the longevity of the piece. Lastly, a keyhole is drilled in the backside making the sign suitable for hanging.
The signs measure approximately 37 inches long and 3.5 - 5 inches wide.
They are a great gift for the person who has everything!
Check out these available sayings:
It's 5 O'Clock Somewhere
Uncork & Unwind
It’s Wine O’Clock
Pour, Sip, Relax, Repeat
Save Water, Drink Wine
Wine is Bottled Poetry
Wine is my Favorite Color
Swirl, Sip, Savor
Good Food, Good friends, Good Wine
Wine Makes Life Fine
No Shoes, No Shirt, No Problem
Savor the Moment
Live, Laugh, Love
A Kind Word is Never Wasted
Love The Wine You're With
Life Is Good
Find The Good In Everyday
Salute
Faith Family Friends
Each oak stave curves slightly away from the wall and retains the authentic markings from the barrel bands and wine.
An American or French oak wine barrel used for years making fine Virginia red wine is selected, disassembled and sanded. The sanding that is performed makes the piece workable but not so far as to remove all of the beautiful burgundy color from the red wine that was stored in the barrel. The stave is stained and hand painted. It does have a protective coat applied to help with the longevity of the piece. Lastly, a keyhole is drilled in the backside making the sign suitable for hanging.
The signs measure approximately 37 inches long and 3.5 - 5 inches wide.
They are a great gift for the person who has everything!
It's 5 O'Clock Somewhere
Uncork & Unwind
It’s Wine O’Clock
Pour, Sip, Relax, Repeat
Save Water, Drink Wine
Wine is Bottled Poetry
Wine is my Favorite Color
Swirl, Sip, Savor
Good Food, Good friends, Good Wine
Wine Makes Life Fine
No Shoes, No Shirt, No Problem
Savor the Moment
Live, Laugh, Love
A Kind Word is Never Wasted
Love The Wine You're With
Life Is Good
Find The Good In Everyday
Salute
Faith Family Friends
We also can make custom signs like these we made for Wisteria Farm and Vineyards in Stanley Virginia.
Here is a close up of Kristin's Paintwork. On this sign, she put a red base down first, then a gold on top to give a great layered effect which gives her artwork depth.
The Making of a Wine Barrel Cooler
Our wine barrel cooler is where it all began. Our first product. The cooler through the years has been improved but still has that same rustic charm.
It starts with creating the stand on which the barrel will sit. Pressure treated 2x10's are dried for about a half of a year. A premade template is used to draw the pattern on the wood. A bandsaw cuts the 4 pieces that will be used as the legs.
Here is a shot of the legs cut out and ready for assembly.
After the legs are glued and screwed together a template is used to route the recessed openings for the crossbraces.
Holes for the metalwork are measured and drilled. Then the entire leg assembly is routed using a roundover bit.
The inside of the assembly is dual action sanded then hand sanded.
The drill press is used to cut the half circles into the piece.
Rough stock of prefabricated ironwork is selected and prepared for cutting. Special care on where to cut makes a difference in the end product of where things line up.
A etal chop saw makes the cuts.
Each piece of metalwork is acid washed and painted.
The inside of the leg assembly is stained as this is a tough area to get to after the stand is assembled.
The crossbraces ans metalwork is placed in position.
The opposing leg assembly is attached and the unit is screwed together in predrilled countersunk holes.. Wooden pegs are glued in covering the screws and sanded flush.
A decorative wooden design iscreated by cutting strips of wood then gluing and bradnailing them to the upper leg assembly. This covers any screws that were used putting the leg assembly together.
Additional metawork is measured and cut to length. Holes are drilled through the piece for attachment to the stand.
Larger holes are drilled halfway through the piece. This will allow the attachmnet screw to be countersunk. The decorative metalwork is then painted.
3 inch screws attach this metalwork to the stand.
Now it's time for the barrel.
A barrel is selected that is'nt too rough. All but the outer steel rings are removed.
The entire barrel is sanded with 80 grit on a dual action sander. Then the barrel is refined to 180 grit.
It's time to cut the opening. This is the most nerve racking part. One slip and the barrel is ruined.
Once the lid is removed, it along with the lower portion of the barrel is laid with fiberglass mat. The fiberglass on the inside of the barrel will create a watertight bowl.
Fiberglass resin is added to the mat and allowed to cure.
The lid is coated with a 2 part epoxy based rubberized coating. This is similar to what they use fro truck bedliners. It has very good insulating properties.
The complete inside of the barrel is coated.
After the coating has dried, it's time to coat the barrel with a medium oak stain.
Once the stain has dried for at least a day, either a polymerized exterior tung oil or an exterior urethane finish is applied.
When the finish has dried, the lid, hinge, and handle can be attached. The hinge and handle have been given a rustic touch and refinished.
Detail work is appied to each barrel head. One side gets a grape cluster and the other gets a hook that can be used to hold a towel. The towel is perfect for drying you hands after reaching in to grab a cold one.
The stand and cooler on display at an event. A custom 220 quart cooler and wine rack!
It starts with creating the stand on which the barrel will sit. Pressure treated 2x10's are dried for about a half of a year. A premade template is used to draw the pattern on the wood. A bandsaw cuts the 4 pieces that will be used as the legs.
Here is a shot of the legs cut out and ready for assembly.
After the legs are glued and screwed together a template is used to route the recessed openings for the crossbraces.
Holes for the metalwork are measured and drilled. Then the entire leg assembly is routed using a roundover bit.
The inside of the assembly is dual action sanded then hand sanded.
The crossbraces are then cut to size using a 5 degree angle on each side so once assembled, the legs tilt in at the top. Note the half circle markings on the piece. his is where the wine bottle necks will sit.
The drill press is used to cut the half circles into the piece.
Rough stock of prefabricated ironwork is selected and prepared for cutting. Special care on where to cut makes a difference in the end product of where things line up.
A etal chop saw makes the cuts.
All of the cut edges are ground down.
Each piece of metalwork is acid washed and painted.
The inside of the leg assembly is stained as this is a tough area to get to after the stand is assembled.
The crossbraces ans metalwork is placed in position.
The opposing leg assembly is attached and the unit is screwed together in predrilled countersunk holes.. Wooden pegs are glued in covering the screws and sanded flush.
A decorative wooden design iscreated by cutting strips of wood then gluing and bradnailing them to the upper leg assembly. This covers any screws that were used putting the leg assembly together.
Additional metawork is measured and cut to length. Holes are drilled through the piece for attachment to the stand.
Larger holes are drilled halfway through the piece. This will allow the attachmnet screw to be countersunk. The decorative metalwork is then painted.
3 inch screws attach this metalwork to the stand.
Nailheads are ground down, painted, and added to the existing metalwork to complete the rustic look.
Now it's time for the barrel.
A barrel is selected that is'nt too rough. All but the outer steel rings are removed.
The entire barrel is sanded with 80 grit on a dual action sander. Then the barrel is refined to 180 grit.
The door for the cooler is marked and a hinge is temporarily added to determine loction. Stainless steel screws are added in appropraiet locations to hold the barrel together.
The two inner bands are cut where the door will go.
It's time to cut the opening. This is the most nerve racking part. One slip and the barrel is ruined.
Fiberglass resin is added to the mat and allowed to cure.
The lid is coated with a 2 part epoxy based rubberized coating. This is similar to what they use fro truck bedliners. It has very good insulating properties.
The complete inside of the barrel is coated.
After the coating has dried, it's time to coat the barrel with a medium oak stain.
Once the stain has dried for at least a day, either a polymerized exterior tung oil or an exterior urethane finish is applied.
When the finish has dried, the lid, hinge, and handle can be attached. The hinge and handle have been given a rustic touch and refinished.
Detail work is appied to each barrel head. One side gets a grape cluster and the other gets a hook that can be used to hold a towel. The towel is perfect for drying you hands after reaching in to grab a cold one.
The stand and cooler on display at an event. A custom 220 quart cooler and wine rack!
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